Granulator
Qalabka dib-u-warshadaynta caag ah oo tayo sare leh oo tayo sare leh / tuubo / cubeextruder
Mashiinnada caagga ah ee SJ taxane hal fur-fure ah ayaa inta badan lagu dabaqaa PP, PE, PET, PVC, ABS, PS, PA ect material.It waxay qaataan sanduuqa gear gaar ah, waxayna leedahay astaamo buuq yar, orod xasilloon, karti qaadis sare, nolol adeeg oo dheer Ku qalabaysan caaryada kala duwan iyo qalab kaabayaal ah, waxay soo saari kartaa tuubo caag ah, xaashida, guddiga, granules iyo wixii la mid ah.
Mashruuca: DJ85 hal xariiq oo isku duuban |
Walxaha ceeriin & caanaha | filimada PE |
Wax soo saarka u dambeeya | PE granules |
Awoodda wax-soo-saarka | 120-200kg/h , waxay kuxirantahay sifooyinka walxaha. |
Dhererka dhexe | 1.14m |
Mashiinka dib-u-warshadaynta caagga ah ee dib-u-warshadaynta granulating qashinka qashinka caagagga ah ee mashiinka samaynta
Halbeegyada(Taxanaha CS Taxanaha Laba Marxaladda Compactor-Granulator):
Model (laba marxalad) | CS85-100 | CS100-120 | CS130-150 | CS160-180 | CS180-200 |
Dhexroorka daboolka (mm) | 85 | 100 | 130 | 160 | 180 |
L/D | 25-42 | 25-42 | 25-33 | 25-33 | 25-33 |
Awoodda (kg/saacaddii) | 150-200 | 300-350 | 500 | 600-700 | 800-1000 |
Codsiga:
PE, filimka PP, Xariir, Xariir (≤0.5mm), Bacaha, iwm.
Ogow, granulator-ka taxanahayaga CS wuxuu noqon karaa habka goynta xariijinta, ama habka goynta giraanta biyaha ee ikhtiyaarka ah
Waxay ka kooban tahay:
Gaadhida suunka (beeraha birta) → Compactor → Extruder Main(nidaamka degeyska vacuum)
Beddelaha shaasha biyaha → Nidaamka goynta giraanta biyaha → Mashiinka biyaha xumeeya → Nidaamka garaaca hawada → kaydinta kaydinta → golaha xakamaynta
1. Warbixin guud
1.1Meesha sagxadda
Dhismaha aasaasiga ah, shaqada dhulka, shaqada derbiga waa in uu si fiican u dhammeeyaa iibsadaha si uu u aqbalo xariiqan pelletizing.
Iibsaduhu waa inuu keenaa wiishka, fargeeto ama qalabka kale ee wax lagu qaado, alaabta wax lagu dhejiyo iyo qalabka.
Aagga: in loo qaabeeyo si waafaqsan qaabaynta xariiqda.
1.2Korontada
Awood la rakibay:106KW (isticmaalka korantada dhabta ah wuxuu noqon doonaa qiyaastii. 70%)
Korontada:
Korontada wax-soo-saarka: 3*380V+N+PE;
Dulqaadka korantada: + 10%/-5%;
Xakamaynta korantada: 24VDC+220VAC;
Inta jeer: 50Hz+-2%
Xadhkaha/xadhkaha:
- Fiilooyinka / fiilooyinka laga soo qaado korontada si loo xakameeyo golaha (waxaa bixiya iibsadaha).
- Dhammaan fiilooyinka korantada min golaha kontoroolka ilaa mishiin kasta (waxaa bixiya iibsadaha).
1.3Qaybinta biyaha
Isticmaalka:0.6T/saacaddii (biyo dib loo warshadeeyay)
Biyaha qaboojinta:
Iyadoo aan la milmin ama la hakin macdanta sida fosfoor, baaruud, bir, iwm.
Heerkulka qulqulaya T1: max.15℃
Heerkulka ka baxaya T2: T2=T1+5℃
Cadaadiska qulqulka, min: 2.5 baararka
Adag: 5-8ºdH;
Reflux: cadaadis la'aan
Tuubada biyaha:
Laga soo bilaabo sahayda biyaha ilaa mishiin kasta (oo uu bixiyo iibsadaha).
1.4Hawo cadaadis leh:0.6M3/min, 0.4~0.7Mpa
1.5Shaqaalaha hawlgalka
2-3 Qof
1.6Saliidda saliidda
Lagu helay suuqa maxaliga ah iyadoo la raacayo talada Iibiyaha (waxaa bixiya iibsadaha).
2. Erayada ganacsiga
2. 1MacHine liiska & Qiimaha
Maya | Magaca aaladda | Qaabka | Qty(god) |
1 | Gaadhida suunka | | 1 |
2 | Compactor | | 1 |
3 | DJ85/33 hal fur-fure | DJ85/33 | 1 |
4 | Nooca saxan ka beddelka shaashadda Haydarooliga160 | | 1 |
5 | Habka goynta giraanta biyaha | | 1 |
6 | Mashiinka biyaha nadiifiya ee shaashadda gariiraya | | 1 |
7 | Silo | | 1 |
8 | Golaha korontada | | 1 |
2.2 Shuruudaha lacag-bixinta
- 40% sida deebaajiga T/T.
- 60% sida dheelitirka T / T ka hor dhalmada iyo ka dib kormeerka.
2.3 Waqtiga keenista
50 maalmood oo shaqo gudahood laga bilaabo taariikhda deebaajiga la helay.
2.4 Baakad
Filim caag ah.
2.5 Garanti
13 bilood ee qaybaha makaanikada laga bilaabo taariikhda biilka rarida.Saddex bilood oo dammaanad ah walxaha korantada haddii sahayda korontada ee warshadda Iibiyaha aanay degganayn.
cuishi waxa ay dalaci doontaa qiimaha iibsadaha ee alaabta alaabta ka dib marka uu ka baxo dammaanadda oo ay bixiso hage farsamo oo wakhti dheer ah.
2.6 Rakibaadda & Hawlgelinta
- Iibsaduhu waa inuu u diyaar garoobaa rakibaadda marka qalabku yimaado, sida koronto, biyo-gelin, xoog iyo wiishash, iwm.
- cuishi waxay diyaarin doontaa codsiga fiisaha ee injineerada, kuwaas oo u tagi doona warshad iibsadaha shaqada komishanka.
- Iibsaduhu waa inuu siiyo tigidhada hawada-wareega ee injineerada haddii codsiga fiisaha la oggolaado, oo uu qaado kharashyada sida qaab-dhismeedka fiisaha, cuntada, hoyga iyo gunnada USD100 maalintii injineer kasta.
2.7 ansaxnimada
- 60 maalmood laga bilaabo taariikhda xigashada.
3. Tilmaamaha farsamada
3.1DJ85 Kaaliyaha kali ah
1 | Gaadhida suunka |
| Sida naqshadaynta caadiga ah, qashinka balaastiga ah sida filimada, xariirta, xadhigga, bacaha, maro aan tol lahayn ayaa la geeyaa qashinka cuishi ee nidaamka cuishi iyada oo loo marayo qalabka quudinta suunka.Xawaaraha gudbinta ee qalabka quudinta suunka waxa uu ku xidhan yahay buuxinta qashin-qubka, iyo xawaaraha gudbinta walxaha qashinka si toos ah ayaa loo hagaajiyaa iyada oo loo eegayo buuxinta qashin-qubka. Awoodda mooto: 1.5kw Ballaca qaadaha suunka: 400mm Dhererka gaadiidka: 5000mm Qalabka biraha leh: calaamad Shiinees ah |
2 | Compactor |
| Mindida la dhaqaajin karo ee ku jirta qashin-qubka ayaa wareegta si uu u gooyo oo u burburiyo walxaha qashinka galaya.Mindida dhaqaaqa ee xawaaraha sare leh, marka la burburinayo walxaha, waxay dhalisaa kulayl aan fiicneyn si ay u qalajiso qashinka.Isla mar ahaantaana, iyada oo la kaashanayo xakamaynta heerkulka si gaar ah loogu talagalay iyo nidaamka xakamaynta xawaaraha, qashinka kulaylka nuugaya ayaa horay looga sii shaqeeyay meel ka hooseysa heerkulka barta dhalaalka.is dhimid.Qashinka horay loo xooray waxaa isku koobay jeexdin hagaha oo ku dhex jira gidaarka saqafka, waxaana lagu khasbaa foosto quudinta extruder-ka oo ay ku qasbayaan xoogga centrifugal ee mindida wareegta.Iyada oo loo marayo habkan isku dhafan ee burburinta, qalajinta iyo isugaynta, xasiloonida iyo waxtarka sare ee qashinka quudinta ee cufnaanta cufnaanta hoose waa la hubiyaa. Awoodda matoorka:37kw Xakamaynta heerkulka Habka qaboojinta: qaboojinta biyaha Qty of garbaha wareega:4PCS Qty of garbaha go'an:9PCS Qaadashada: NSK Qaybaha lala xidhiidhay walxuhu waa bir aan lahayn |
3 | DJ85/33 Kaaliyaha kali ah |
| Qaybta habka gaarka ah (foostada, birta) ee loogu talagalay noocyada kala duwan ee alaabta wasakhda ah waxay dhalaali kartaa oo balaastig ka dhigi kartaa walxaha qashinka ee horay loo cufiyey si tartiib ah. Qashinka caagagu si buuxda ayaa loo dhalaali doonaa oo balaastig looga dhigi doonaa habka naqshadaynta ee la beegsaday dhererka 32D ilaa 36D. Gearbox: Dhaqdhaqaaq sare, sanqadh hooseeya, Sanduuqa qalabka wax lagu shiido ilko adag oo leh wareeg qaboojin dibadeed Awoodda mootooyinka: 55kw, Xakamaynta inta jeer ee beddelka Xawaaraha wareega: 0 ~ 120rpm Qalabka furka iyo foosto: 38CrMoA1A, daaweynta nitride Dhumucda daawaynta dusha sare: 0.4 ~ 0.7mm, L/D: 33:1 Dhexroorka furka: φ85mm Habka qaboojinta: xoog dabaysha qaboojinta Habka kuleylka: kuleyliyeyaasha Aagga kululaynta 6 Awood kuleyliyaha qiyaastii 48KW Habka qaboojinta Mareeyaha qaboojinta: 0.33KW X 5 = 1.65KW Habka Dheejinta Vacuum Double: Bamka faaruqinta: 2.2kw Habka sifaynta: sifaynta biyaha. Qolka vacuum: naqshad gaar ah, laba aag. Tuubada Vacuum: heerkulka iyo tuubooyinka caagga ah ee cadaadiska u adkaysta. Daal wax ku ool ah oo kacsan sida molecules-yaraha iyo qoyaanka dhalaalka si loo hagaajiyo tayada granules. Nidaamka is-ilaalinta: Ilaalinta culeyska badan ee matoorka. Ilaalinta cadaadiska xad-dhaafka ah ee furaha. |
4 | Nooca saxan ka beddelka shaashadda Haydarooliga160 |
| Cabirka (mm) | d1 | d2 | d3 | d4 | h1 | h2 | D1 | D2 | D3 | N-M1 | N-M2 | L | W | H | Φ280 | Φ254 | Φ254 | Φ280 | 6 | 6 | Φ380 | Φ330 | Φ266 | 12-M24 | 8-M20 | 420 | 230 | 480 | Aagga shaandhaynta | Awood | Awood kuleyliyaha | Awood-biyood | Cadaadis | Heerkulka | 550 cm² | ≤2200kg/h | 10.2kw | 3kw | ≤35MPa | ≤350℃ | |
| Beddelaha shaasha laba-goob ee saxan-kaliya: Kuleyliyaha u qaabaysan giraanta oo loogu talagalay kuleyl joogto ah oo deggan. Hawl-qabasho-la'aan ah iyo isbeddel shaashad oo degdeg ah. Qalabka xidhidhiyaha dabacsan. Shaashadda aan lahayn: saxnaanta sare, xidho adkaysi iyo cadaadiska u adkaysta. Dhexroorka: 160mm Awoodda matoorka ee hydraulic:2.2kw |
5 | Habka goynta giraanta biyaha |
| |
| 1. Xawaraha daabka pelletizing si toos ah ayaa loo hagaajiyaa ilaa ay ka soo baxayaan direyska ugu dambeeya.2.Qalabka pneumatic-ka waxaa loo isticmaalaa in lagu quudiyo mindida si loo hubiyo xiriir wanaagsan oo u dhexeeya daab iyo dhinta, iyo cadaadiska mindida si toos ah ayaa loo hagaajiyaa Hubi xoogga goynta lebiska ee mindida. Ku bilow nidaamka hal fure si aad uga dhigto hawlgalka nidaamka oo dhan ku habboon; Gooyaha wejiga ee dhinta toosan Awoodda gooyo:2.2kw Awoodda bamka biyaha:2.2kw Gooyahu waa kantaroolka inta jeer ee beddelka |
6 | Mashiinka biyaha nadiifiya ee shaashadda gariiraya |
| Shaashadda gariiraysa ee sareeysa ee ay weheliso qalajinta centrifugal siman waxay gaari kartaa waxqabad qallajin heersare ah iyo isticmaalka tamarta hoose. Awoodda matoorka:0.25kw*2. Qaybaha biyaha la xiriira: SUS304. Soo ururi shaandho: aan alxan lahayn.Rakibay oo ay hagaajiyeen boolal, si ay ugu habboonaato beddelka shaandhada cusub mustaqbalka. Ilaha waxaa lagu hareereeyey caag, si looga hortago farqiga weyn ee baaxadda ee ay keento gabowga gu'ga. Naqshad gaar ah oo looga hortagayo wasakh yar oo ku dhacaysa bamka biyaha. Awoodda matoorka: 3kw. Xawaaraha wareega: 1460rpm Qaybaha xiriiriya biyaha iyo granules: SUS304. |
7 | Silo |
| Awood wax ku ool ah: 700LMmaterial ee qaybta xidhiidhka la leh walxaha birta aan lahayn |
8 | Golaha korontada |
| Nidaamka xakamaynta wuxuu qaataa kantaroolka Siemens, wuxuuna ku qalabaysan yahay shaashadda hawlgalka taabashada heerka warshadaha (shay ikhtiyaari ah) - Smart on: Hal-muhiim ah boot
Marka loo eego habraaca macquulka ah ee loo dejiyay iyo shuruudaha habraaca maaraynta agabka, nidaamka cuishi ee ku xidhan waxa uu xaqiiqsadaa hal furaha furaha ah, sidaas awgeed isaga oo iska ilaalinaya khaladaadka habka bilowga gacanta. - Xiritaanka smart: xidhid hal-muhiim ah
Iyada oo la kaashanayo cutub si gaar ah loo habeeyey, nidaamka cuishi waxa uu xaqiijin karaa xidhitaanka hal-fure ee moduleka nidaamka oo dhan si looga fogaado dhaawaca qalabka uu keeno hawlgal khaldan inta lagu jiro xidhitaanka gacanta. - Qalabka joogsiga degdega ah
cuishi waxa ay ku qalabaysan tahay shaqo joojinta degdega ah, taas oo loo isticmaalo xaalad degdeg ah khataraha aan la hubin inta lagu jiro hawlgalka mishiinka, oo si degdeg ah u xidha nidaamka oo dhan si degdeg ah si looga fogaado shilalka labaad iyo dhaawacyada. Qalabka ilaalinta badbaadada nolosha Nidaamka cuishi wuxuu si buuxda u tixgelinayaa arrimaha badbaadada ee qalabka inta lagu jiro hawlgalka.Goob kasta oo ka mid ah goobta shaqada iyo qaybta wareegta ayaa lagu rakibay furayaasha badbaadada elektaroonigga ah si loo hubiyo badbaadada qalabka inta lagu jiro hawlgalka loogana fogaado khataraha iman kara inta lagu jiro hawlgalka qalabka si ay waxyeelo u gaadhsiiso hawl-wadeenada macmiilka. - Haynta waxqabadka caagga ah
Iyada oo la kaashanayo nidaamka xakamaynta heerkulka saxda ah iyo naqshadaynta hagaajinta ee qaybta habka balaastikada, nidaamka cuishi wuxuu hubin karaa kalsoonida iyo xasilloonida tayada ugu dambeysa ee pelleting. - Qalabka ilaalinta kulaylka badan ee qolka cufan
Iyada oo la kaashanayo mabda'a kantaroolka modular iyo garashada buuxda ee waxqabadka agabyada kala duwan ee dib loo warshadeeyay, nidaamka cuishi wuxuu hubin karaa in walxaha wasakhda la warshadeeyay ay gaaraan kulaylka ugu fiican iyo xaaladda isku-duubnida ee qolka isku-duubnida, waxayna ka fogaan kartaa walxaha soo celinta caagga ah inay is dulsaaraan. .Kulayl xad dhaaf ah ama xaalufka bakhaarka. Xiriiriyaha: Schneider Gudbinta: CHNT Beddelka guud: CHNT Wareeg-jabiye: CHNT Fiiro gaar ah: Macmiilku waxay u baahan yihiin inay bixiyaan silig laga bilaabo golaha kontoroolka ilaa mishiin kasta.
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