Khadka soo saarista xaashida PET Sawirka

Khadka wax soo saarka xaashida PET

Sharaxaad Gaaban:

Faahfaahinta Alaabta

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Xariiqda xaashida PET Lakab keli ah oo leh 0.3-1mm, ballac 800mmh

Khadka wax soo saarka xaashida PET waa mid ka mid ah khadadka wax soo saarka xaashida leh tignoolajiyada horumarsan, tignoolajiyada qaan-gaadhka ah iyo waxqabadka qalabka xasilloon ee shirkadeena.Calender, qaboojinta qaboojiyaha qaboojiyaha, qalabka labajibbaaran ee dabaysha, iwm.
Qalabku qaab dhismeedkiisu wuu is haystaa wuuna ka sarreeyaa waxqabad ahaan.Furaha iyo foosto ayaa si wanaagsan loo qaabeeyey.
Mashiinka oo dhan wuxuu leeyahay faa'iidooyinka balaastikada isku midka ah, extrusion deggan, wax soo saarka sare iyo nolosha adeegga dheer.
Aaladda habaynta iyo calenders-ka ee fican ayaa xaashida si fiican u qaabaysan iyada oo loo marayo habaynteeda wanaagsan.
Xaashida PET ee uu soo saaray qalabkani waxa lagu qaabayn karaa baakado kala duwan, waxa ay leedahay siyaalo gaasta oo wanaagsan, kuma jiraan waxyaabo kale oo lagu daro, waa saafi iyo nadaafad, waxa ay leedahay adkeysi fiican iyo awood, iyo dib u warshadayn aad u fiican., waxaa si weyn loogu isticmaali karaa qalabka korontada, alaabta lagu ciyaaro, cuntada, daawooyinka iyo baakadaha kale iyo warshadaha ballaaran ee daabacaadda.
Marka la barbardhigo qalabka la midka ah ee gudaha, dhammaystirka ayaa ka sarreeya 30%.Khadkaan wax soo saarka ayaa sidoo kale loo isticmaali karaa PS, PP, PE iyo alaabada kale ee xaashida.

Xadhiga xaashida xayawaanka ah oo ay ku jiraan quudinta, fidiyeyaasha, khadadka dhalaalay (oo ay ku jiraan sifaynta, cabbirka) dhinta

Naqshad xogta aasaasiga ah

Astaamaha qalabka wax-soo-saarka xaashida PET:

1. Naqshadeynta qashin-qubka gaarka ah waxay kordhisaa awoodda wax-soo-saarka unugga iyadoo la hubinayo isku-dhafka iyo awoodda caagga ah ee sarreeya, oo leh awood wax-soo-saarka 1.5 tan / saac.

2. Naqshadaynta laba-geesoodka ah ee madaxa-hortagga-xiniinyaha-nooc-dhimista madaxa waxaa loo isticmaali karaa in lagu hagaajiyo ballaca badeecadda online-ka iyada oo loo eegayo hubinta isku midka ah ee dhumucda.

3.Nidaamka xakamaynta wakhtiga dhabta ah ee qaybaha korantada ee la soo dhoofiyo waxay hubisaa xasiloonida iyo kalsoonida nidaamka.

4. Saddex roller callender oo leh kanaalka qulqulka gudaha ee wareega, gidaarka gudaha waa CNC baabuur-dhashay, heerkulkana waxaa loo dammaanad qaaday in lagu xakameeyo ± 1 ° C.

5. Isticmaalka Siemens PLC, nidaamka oo dhan si toos ah ayaa loo xakameeyaa iyada oo aan la hagaajin gacanta.

6. Winder labajibbaaran oo toos ah oo otomaatig ah, oo ay maamusho servo motor, xawaare degdeg ah 60m / min

7. Agabka ceeriin: polyester-ka alaabta ceeriin saafi ah, ama polyester-ka alaabta dib loo warshadeeyay:

Nooca PET: jeex alaabta ceeriin,

φ 3mm * L3mm, cufnaanta bulk: 700 ~ 880kg/m3

2.3 nooca dib-u-warshadaynta polyester-ka:

Dhalada PET, Qalabka dib u warshadaynta ee PET, dhexroor 3mm- dhexroor 6mm, Dhumucdiisuna ≥ 0.15mm, viscosity gudaha: 0.5 ~ 0.65g/dl

Qoyaanka ku jira: ≤ 0.5 ‰

8. sifooyinka alaabta: Dhumucdiisuna: 0.3-1.0mm

Qaab dhismeedka: hal lakab, saamiga lakabka: 100%

Balaadhka: 800mm (goob ka dib)

Dhexroor dabaysha (ugu badnaan): 600mm (xadka naqshadaynta makaanikada)

xawaaraha wax soo saarka: 3 ~ 30m / min

awoodda extrusion: awoodda design: 450kg / h

Tilmaamaha farsamada

Qaybta 1: Twin screw host/extruder 75/132kw 40:1

Qalajinta iyo isku dhafka alaabta ceeriin 2m3 hopper qas qallalan

Habka quudinta: Quudinta lafdhabarta

habka quudinta: Quudinta cabbirka cabbirka

Habka qaboojinta: qaboojinta hawada

Nidaamka bamgareynta faakuumka qasabka ah: Bamka fakiyuumka ee giraanta biyaha + haanta kaydinta

Sanduuqa Gear-ka-dhimista:Boostada Gear-ka-dhimista torque-sare ee NSK

Qalabka birta wax soo saarka ee birta ah: oo ay ku jiraan taageerada beddelka shaashadda, bamka dhalaalida iyo hanger dhinta

Qeybta 2: Beddelaha shaashadda, Bamka cabbirka iyo caaryada qaabka T

Qeybta 3: Saddex caleenta oo leh dhexroor 400 500 500mm

Kalanderka wadista madaxa banaan waxa lagu hagaajin karaa hore ilaa gadaal, kor iyo hoos

Soo jiidashada cutubka: Aluminium idler

Soo jiidashada hal rullaluistemadka caagga ah iyo hal rullaluistemadka birta ah 160mm motor 1.5kw

Isku-dubarid toos ah oo leh hagaajinta xiisadda

Beddelaha inta jeer ee ABB

Dareemaha barakaca Jefferson ee Talyaani

Qaybta 4aad Qaybta 4aad: cagaf / xaashi soo jiidaya 1 qaybood oo la jarjaray: mindi 2 pcs

Qaybta 5: labajibbaar winder 1 set

Qeybta 6-aad qaybaha korontada

Waxa ku jira qayb xakamaynta heerkulka oo waxay qabataa isu-gudbinta gobolka adag.Qaybta kontoroolka wadista, matoorka soo noqnoqda ee doorsooma, Siemens PLC, Taiwan vellon touch screen.Xakamaynta xawaaraha iyo xakamaynta cadaadiska xiran ee loop-ga ayaa loo xaqiiqsaday qalabka gudbinta ee extruder.Qaylo-dhaanta saxda ah, ilaalinta, iyo diiwaannada taariikhiga ah ee heerarka oo dhan si loo fududeeyo wax soo saarka iyo xakamaynta.

ⅢSharaxaad faahfaahsan oo ku saabsan khadka wax soo saarka

Qaybta I: kaashashka mataanaha ah ee extruder

1. isku dhafka alaabta ceeriin iyo nidaamka quudinta 1 set

Ku qalabaysan hopper qaska qalalan, oo leh mugga 2 mitir kuyuub ah

quudinta gariiradda gugaWalaxda si toos ah ayaa loogu buuxin karaa iyada oo loo marayo dareenka heerka walxaha.

1.0) quudiyaha mitirka isku dhufashada

Lagu rakibay foostada koowaad ee 1

Quudinta mitirka qulqulka, awoodda matoorka: 1.5kw

Habka nidaaminta xawaaraha waxaa gacanta ku haya beddeliyaha inta jeer ee AC

2.0) extruder fur mataano 1 set

2.1) Hal matoor: Qabo matoorka soo noqnoqda ee doorsoomayaasha, oo leh awood 132kw;Guddoomiyaha: Dooro beddelaha soo noqnoqda;

Xawaaraha isku xirka:30--300rpm; gudbinta korantada:Isku xidhka

Sanduuqa Gearbox:Yareeha qulqulka sare.

Dhimista xawaaraha iyo qaybinta qulqulka ayaa isku dhafan si loo xoojiyo naqshadaynta awoodda wax-qabadka;

Qalabku wuxuu ka samaysan yahay bir tayo sare leh.Kaarburaynta iyo deminta ka dib, qalabku si sax ah ayaa loo aasay.Saxnaanta makiinadu waxay ka sarraysaa fasalka 5. Adkeydka iligga oogada wuxuu gaaraa hrc60-65.Muuqaalka iliga iyo helix-ga ayaa wax laga beddelay si loo hubiyo ka-qaybgalka saxda ah ee qalabka ku jira culeyska, oo leh buuq yar iyo qulqulka gudbinta weyn;

Nidaamka saliidda saliidda ayaa inta badan qaata saliidda immersion ee saliidda iyo saliidda buufinta dhibcaha badan si loo hubiyo in dhammaan lammaanaha dhaqaaqa mar walba la subiyo;

Qaab dhismeedka cusub ee qaabeynta iyo giraanta summeynta sumadda ee la soo dejiyay waxay xaqiijisaa waxqabadka wanaagsan ee shaabadeynta wax gelinta iyo wax soo saarka;
Saliidda saliidda qaboojinta: saxanka kuleylka kuleylka, wareegga biyaha qaboojinta;Bamka saliidda ee saliidda: la dhisay;

Nidaamka extrusion mataanaha ah: walxaha furka:
Dhexroorka furku waa ￠ 75mm, kaas oo ku xidhan mandrel by spline involute horumarsan;Naqshad kombuyuutar la hagaajiyay, mashiin sax ah, is-nadiifin heer sare ah iyo is-beddelid;

Sida laga soo xigtay qalabka processing iyo technology processing, iyo iyadoo la kaashanayo sano oo waayo-aragnimo qani ah ee qaabeynta fur R & D iyo design iyo faa'iidooyinka software, isku darka block dhismaha si hufan u xaqiijin karaa hawlaha gudbinta plasticization, qaso iyo qaso, kala firidhsan dhogorta. homogenization, goynta qiiqa, extrusion dhisidda cadaadiska iyo wixii la mid ah.

Walxaha ka kooban: tayo sare leh 38CrMoAlA nitriding steel ka dib daawaynta nitriding 72 saacadood;Jihada wareegtada maroojinta: u wareeg isla jihada.

Qalabka: oo ka samaysan bir bir ah oo aad u sarreeya oo deminta iyo daweynta xajinta, qallafsanaanta 300-350hb, abuurista isku dhafan, hagaajinta xoogga iyo adkaanta, iyo hubiso shuruudaha gudbinta ee qulqulka qulqulka.

Silinder: Dhululubada waxa ay qabataa nashqad qaabaysan, kaas oo si xor ah la isugu dari karo, saxan lagu farsamayn karo iyo is bedel aad u wanaagsan.Walxaha foosto: tayo sare leh 38CrMoAlA nitriding steel ka dib daawaynta nitriding 72 saacadood;

Kuleylinta foosto: kuleyliyaha koronto, naxaasta la shubay iyo kuleyliyeyaasha aluminiumka tuuray ayaa la isticmaalaa, iyo heerkulka kuleylka
Foosto qaboojinta: qaboojinta marawaxada ayaa la qaatay, iyadoo isticmaalka tamar yar iyo isbeddelka heerkulka yar, kaas oo ku habboon habaynta xayawaanka.Isku xirka jirka dhexe:

Qalabka birta ah ee la tuuro, makiinada saxda ah, si wax ku ool ah u hubinaysa toosnaanta u dhaxaysa kiiska gudbinta iyo dhululubada iyo isku xidhka usheeda dhexe ee soosaarka kiiska gudbinta iyo furka.

Taageerada suufka:
Qaab-dhismeedka taageerada laba-geesoodka ah, hawlgal xasilloon;
Habka riixitaanka axial waxaa loo qaabeeyey inta u dhaxaysa taageerada dhululubada iyo dhululubada si loo baabi'iyo qallafsanaanta iyo gariirka fidiyaha sababtoo ah balaadhinta kulaylka ee dhululubada.
Biraha isku xidha bililiqada:

Daboolka u adkaysta kulaylka iyo xoogga sare waa in loo adeegsadaa isku xirka dhululubada

Saldhig: Saldhiggu waa mid adag oo ku qalabaysan qalabka mashiinka qafiifka ah ee gaarka ah, kaas oo leh gariir hooseeya, buuq yar, hawlgal deggan oo aan lahayn aasaas gaar ah.
Daboolka Silinder: Nooca kala qaybsan ee daboolka daboolka dahaarka birta ah ee qayb kasta oo ka mid ah dhululubada mishiinka ugu weyn waxaa lagu dahaadhay alaabada dahaarka, taas oo qurux badan oo ku habboon, waxay wanaajisaa saamaynta dahaarka qalabka, waxay yaraynaysaa isticmaalka tamarta, waxay yaraynaysaa heerkulka dusha sare ee dhululubada, iyo waxay ka hortagtaa gubasho.

nidaamka bamgareynta vacuum

vacuum bamka: bamka vacuum giraanta biyaha + bamka xididdada

Haanta kala soocida faakuumka: haanta kala soocida faakuumka birta, ku qalabaysan saxan munaaradda shaandhada biyaha si ay u fududayso sifaynta wasakhda iyo kacsanaanta.

Qaab dhismeedka labada marxaladood ee haanta qaboojinta faakuumku waxay si toos ah u xakamayn kartaa ka saarida biyaha, walxaha kacsan iyo qashinka.Darajada faakuumka si dhib leh ayey u saameyn kartaa inta lagu jiro habka saarista.

Tuubada caagga ah ee cadaadiska sare ayaa loo isticmaalaa, taas oo fudud in la kala diro oo ciyaari karta doorka ilaalinta kulaylka.

Aag kasta oo vacuum ah waxaa lagu qalabeeyaa nidaam vacuum ah oo madax banaan, kaas oo leh xoriyad heer sare ah oo aan faragelin midba midka kale.Dhibaatooyinka hal aag ma saameeyaan nidaamka oo dhan.

Naqshadeynta dekedda xad dhaafka ah ee gaarka ah waxay awood u siinaysa xayawaanku inuu ka soo baxo dekedda isagoon ku qulqulin tuubada faakuumka haddii ay dhacdo qiiqa alaabta.Ku habboon kala diris iyo nadiifinta.

2.3 xiriiriyaha kala guurka 1 gabal

Birta nitriding tayo sare leh (38CrMoAlA).

daaweynta nitriding, oo ku qalabaysan daloolka dareenka cadaadiska

Qaybta II: Beddelka shaashadda iyo bamka cabbirka iyo caaryada qaabka T

labalaab shaashad beddeshay 1 set

mitirka bamka 1 sifo go'an

Dhammaan kuwa wax dhimaya waxay qaataan wax yareeya Dongli si loo hubiyo saxnaanta gudbinta.

dareeraha cadaadiska iyo tuubada dhalaalaysa

sifo

dareemayaasha waxaa loo isticmaalaa helitaanka cadaadiska ee bamka hortiisa.

iyada oo loo marayo nidaamka xakamaynta, dareemaha cadaadiska waxaa loo isticmaalaa xakamaynta xiran ee xajinta, kaas oo si toos ah u hagaajin kara xawaaraha extruder-ka iyo mugga bannaan, si loo hubiyo xasilloonida cadaadiska extrusion.

caaryada T-qaabeeya 1 set

sifo

dahaadhka chrome iyo dhalaalid.Adag ka weyn HRC 55

saamiga lakabka: hal lakab

Balaadhka alaabta mm siddeed boqol iyo siddeetan

Qaybta 3:saddex caleenta oo dhexroor leh

1. saddex duub oo kalender1 set

sifo

Aaladda joogsiga degdega ah ee jiidista xadhigga iyo dareemaha joogsiga degdega ah ee Schneider.

rullaluistemadka xajinta iyo kala soocidda: dhululubada haydarooliga waa la hagaajiyay, iyo silxintu waxay qabataa tareenada hagaha toosan.

Saldhigga hydraulic wuxuu qaataa naqshadeynta cadaadiska tooska ah, oo leh cadaadiska ugu badan ee 8Mpa.

rogrogmi kara heerkulka heerkulka: qaboojinta qulqulka biyaha, iyadoo la isticmaalayo qaboojiyaha biyaha si loo qaboojiyo biyaha, (qabooyaha biyaha waxay u baahan yihiin ikhtiyaari)

Kordhinta roolaha hagaajinta servo motor control, kaas oo lagu dejin karo hal fure oo ku jira nidaamka xakamaynta.(ikhtiyaar dheeraad ah ayaa loo baahan yahay)

calendarka waxaa lagu hagaajin karaa kor iyo hoos, hore iyo gadaal.

Balaadhka alaabta mm siddeed boqol iyo siddeetan

Dhumucda alaabta Min.min mm eber dhibic shan

Max.max mm hal dhibic laba

Reducer madax-bannaan wadida Dongli

Matoor wadid matoor joogto ah oo isbedbeddelaya kw laba dhibic sagaal

Awoodda motoorka mobilada kw eber dhibic todoba shan

Qaybta 4: cagaf / xaashi soo jiidaya 1 set

sifo

duub duudduuban sare caag duudduuban, jiidi duudduuban birta duudduuban hoose

Xakamaynta xiisadda waxaa lagu gartaa inta u dhaxaysa jiidista iyo saddexda roller, iyo sidoo kale inta u dhaxaysa jiidista iyo dabaylaha.Marka mishiinka oo dhami uu xawaaro oo dhumucyada xaashida kala duwan la soo saaro, looma baahna xakamaynta gacanta, xawaaraha waa la kordhin karaa isla mar ahaantaana si qalabku u shaqeeyo si caadi ah.Dareemka barokaca ee Jefferson Talyaani waa la qaatay.

badhanka riix qalabka joogsiga degdega ah

oo leh habka gooynta.Waxa kale oo ay ku qalabaysan tahay laba qalab oo dabaylaha qarkiisa qashinka ah.

Hooseeya: Dongli sumadda

1. winder 1 set sifo

Daqiiqado dabaylaha

Saldhigga laba-geesoodka ah

servo motor control

Unug goyntaSoo kabashada walxaha gees

Iyada oo nidaamka gooyn.Oo lagu qalabeeyay laba qalab oo dabaylaha qarkiisa qashinka ah.

Goynta mindida wareega.

Matoorka Torque wuxuu ururiyaa qarka qashinka

Mashiinka kaydinta filimka tooska ah

inta lagu guda jiro beddelka duubista tooska ah

rullaluistemadka aluminium hagaha: φ = 76mm, L = 1100mm dusha daawaynta oksaydhka brown.

Waxay kaydin kartaa 16m go'yaal;

Qaybta 5: labajibbaar winder 1 set

Qaab dhismeedka dabaysha: xarunta turret, habka dabaysha farqiga;

Shaqada dib-u-celinta: Waxay leedahay laba hawlood oo ah dib-u-celinta xidhiidhka iyo dib-u-celinta farqiga;

QAYBTA 6 Habka wadista korontada

Nidaamka wadista korontada ee xayawaanka waxaa loo isticmaalaa in lagu bixiyo qalabka wadista ee qaybaha kala duwan ee xayawaanka, oo ay ku jiraan unugga extrusion weyn, rullaluistemadka qaboojinta, unugga jiidashada iyo leexashada booska labajibbaaran.

Marka jawaab celinta encoder-ka loo qaato aaladda gudbinta, saxnaanta xasilloonida xawaaraha waxay gaari kartaa 0.1%.Xakamaynta xawaaraha iyo xakamaynta cadaadiska waa in loo xaqiijiyo qalabka gudbinta ee extruder.Saxnaanta gudbinta sare ayaa looga baahan yahay rullaluistemadka ugu weyn iyo qaboojinta,

si loo hubiyo isku mid ahaanshaha dulqaadka dheer ee xaashida PET.Duubabka sabbeynaya ama dareemayaasha xiisadda ayaa loo isticmaalaa isku-dubbaridka xawaaraha ee u dhexeeya saddexda caleenta duubka iyo cagaf-cagafyada.

xawaaraha xawaaraha laga bilaabo rullaluistemadka qaboojinta ilaa unugga jiidista ayaa ku jira xiriirka xawaaraha xawaaraha si loo hubiyo in xawaaraha tooska ah ee khadka wax soo saarka la isku duwo, iyo xawaaraha tooska ah ee khadka wax soo saarka ayaa lagu siin karaa rullaluhu qaboojinta iyadoo loo eegayo qeexida badeecada. , waxaana loo dejin karaa si sabab la'aan ah.

Qaybta 7 Qalabka xajinta xaashida iyo qalabka kale ee caawinta

1..On line nidaamka daahan saliid silicone iyo.Saliid silikoon oo lagu dahaadhay foorno 2m ah

Nidaamka soo kabashada khadka tooska ah ee qashinka 2 qaybood

2. Saddex duub oo kala beddelashada kulaylka

3. Kuleylinta iyo qaboojinta biyaha (waxaa bixiya qaboojiyaha)

sifooyinka is-weydaarsiga kulaylka ee saddexda duub ee duuban

4. nidaamka crystal walxaha dib u warshadaynta

5. 30HP qaboojiye hawo qaboojiye

1. nidaamka daahan saliid silicone inline iyo.Saliid silikoon oo lagu dahaadhay foorno 2m ah

Nidaamka soo kabashada khadka tooska ah ee qashinka 2 qaybood

Iyada oo foorno 2m ah, Hal dhinac oo lagu dahaadhay saliid silikoon

4. nidaamka crystal walxaha dib u warshadaynta

5, 30HP qaboojiye hawo qaboojiyey

PARAAMETER MOODEL		SYF-30
Awoodda qaboojinta	Kw 50Hz/60Hz	92.6
Awoodda qaboojinta	Kw 50Hz/60Hz	110.66
Qalabka korontada iyo qaybaha korontada		380v 50HZ
Qaboojiyaha	Magaca	R22
Qaboojiyaha	Habka xakamaynta	Waalka ballaarinta dheelitirka gudaha
Compressor-ka	Nooca	Nooca vortex xiran
Compressor-ka	Awood (Kw)	27.4
Qaboojiyaha	Nooca	Waxtarka sare leh ee aluminium ka samaysan
	Awoodda taageeraha iyo tirada	0.75Kw*3
	Mugga hawada qaboojinta (m³/h)	28290
Uumiga	Nooca	Nooca gariiradda haanta biyaha
	Mugga biyaha barafaysan (m³/h)	22.07
	Mugga biyaha barafaysan (m³/h)	26.48
	Awoodda haanta (L)	580
Bamka biyaha	Awood (Kw)	3
	Kor (m)	40
	Heerka socodka (m³)	25
	Dhexdhexaadiyaha tuubada	DN65
Amniga iyo ilaalinta	Compressor ilaalinta kulaylka xad dhaafka ah, ilaalinta xad dhaafka ah, ilaalinta cadaadiska sare iyo hoose, ilaalinta heerkulka xad dhaafka ah, nidaamka isku xigxiga/ ilaalinta wajiga, ilaalinta kulaylka qiiqa.
Cabirka makaanikada	Dherer (mm)	2500
	Ballaca (mm)	1000
	Sare (mm)	1700
Gelida wadarta awooda	KW	34.5
Miisaanka makaanikada	KG	1100
Fiiro gaar ah: 1. Awoodda qaboojiyaha waxay ku saleysan tahay: qaboojinta biyaha gelitaanka iyo heerkulka biyaha 7 ℃ / 12 ℃, qaboojinta gudaha iyo heerkulka dabaysha 30 ℃ / 35 ℃.
2.Baaxadda shaqada: kala duwanaanta heerkulka biyaha barafaysan: 5℃to35℃; Qaboojinta biyaha gelitaanka iyo kala duwanaanshaha heerkulka: 3℃to8℃, Heerkulka deegaanku kama sarreeyo 35℃.
Waxa ay dhawraysaa xaqa ay u leedahay in ay beddesho halbeegyada sare ama cabbirrada ogeysiis la'aan.